Fuel Storage
In order to be safe, the smaller fuel canisters or the big refueling tank needs to be stored away from the main complex or building. Adding to the safety factor, it is vital that "No Smoking" signs are clearly displayed in the area. Ideally, the fuel tanks must be stored in a secure enclosure which can just be accessible by authorized personnel. It is vital for the safety of the operator, as well as everybody they work with, that these safety measures are strictly complied with.
The fuel enclosure itself has to be protected from vehicle impact. Utilizing retaining systems like concrete bumpers for example, can accomplish this task. Other retaining methods could be used. It is also necessary to have a fire extinguisher present at the refueling station. Moreover, anyone who is operating the fueling station must be trained and also has to be trained to utilize the fire extinguisher safely and effectively. When it comes to the fuel aspect, safety is of utmost importance.
Operator Training
The Occupational Safety and Health Administration requires that all operators using a forklift must be correctly trained. This training covers a classroom part in addition to hands-on training. When the training sessions have been completed, the individual must be tested in order to prove that they understand the training materials. A part of this training also covers the correct method of the refueling process of the forklift. The training also includes site-specific procedures and the precautions involved for the refueling of any unit they could be driving.
Medical Treatment
There should be an MSDS or Material Safety Data Sheet center located within the facility where the lift truck is operating. This center would include the MSDSs for all chemicals and solvents that are used on site. This will also include the propane that is used to refuel the unit, together with the acid in the forklift battery.
The MSDSs sheets are required to be available to all employees at all times. For example, if an exposure incident happens, the individual needs to be evaluated at once. If any medical attention is needed, to should be given without any delay. Usually, if you are not certain if medical treatment is required, as a general rule; have the injury examined by a physician if you fear it is severe. Better to be safe than sorry.