Forklift Battery Safe Installation and Charging
Forklift batteries are pretty big and are extremely costly pieces of machinery. They weigh thousands of pounds. The job of charging and installing these batteries is something that must be really planned out in advanced so as to make sure that these procedures could be completed safely and properly. Maintaining proper handling and a sound charging procedure could really increase the usual lifespan of a battery.
Standard Charging
It is recommended that the battery is not connected to the charger until it is at or less than 20% capacity. By charging the battery when it is higher than 20%, the battery's lifespan could really be shortened. On roughly each 5th charge cycle, the charger should be set on the weekend or equalize setting, depending on which model of charger you are using.
The charging cycle must never be interrupted. As soon as the charge cycle is done, you should avoid using the battery for a few hours. By practicing these methods, you can help ensure that you get the maximum battery performance available.
Charger Maintenance
Be sure to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common error that can inadvertently cause damage to both the forklift and the charger. What's more, it is really vital that the amperage of the battery must match that of the charger.
The battery should never be allowed to to deep discharge or to completely discharge. This will ultimately shorten the lift of the battery and could even prevent the charger from being able to activate. If the battery charger reads that there is no activity in the battery, it would not start the charge cycle. If this situation happens, a technician must be called to be able to re-set the charger prior to charge being able to start.